By: Wendy Booker, SupplyOne
In today's fast-paced market, manufacturers are increasingly turning to automation to streamline operations, reduce costs and remain competitive. SupplyOne is a leader in providing innovative packaging automation solutions tailored to the specific needs of manufacturers in various industries.
Automating packaging processes can bring a variety of benefits, including increased productivity, reduced labor costs, improved product consistency, and faster time to market. These systems enable companies to scale their operations more effectively while maintaining high levels of quality and efficiency. In a business environment where speed and precision are paramount, automation can become a critical component to maintaining a competitive advantage.
SupplyOne's automation capabilities provide companies with measurable improvements. Below, we examine how several manufacturers have used automation to transform their packaging processes.
Milk and cheese processing machine eliminates the need for co-packing and improves consistency
A dairy and cheese processor with two plants in different states faced significant challenges from inconsistent packaging and inefficient automation. The company relied on third-party co-packers, which resulted in inconsistent product presentation and slow production times. Additionally, logistical issues between plants and a lack of internal expertise hampered efforts to develop an efficient automation strategy.
SupplyOne worked with the company's key stakeholders and introduced new automated packaging equipment. By eliminating co-packing, the company gained greater control over its production process, ensuring the consistency of all products regardless of their origin. Automation not only improved production efficiency, but also enabled new products to be brought to market more quickly. This allowed the company to expand into additional states and launch a private label program, which generated additional revenue. The improvements in automation gave the company new flexibility and control over its operations.
Flour and wheat products manufacturer increases sales growth through automation
A flour and wheat products manufacturer operating in both Mexico and the United States was struggling with rising production costs and outdated packaging technology. These problems were a byproduct of unnecessary inefficiency, high labor costs, and the inability to meet growing market demand. The company's production line was limited by old technology and lacked the expertise to implement automation.
To address these challenges, SupplyOne introduced a powerful automation solution that improved retail packaging functionality and design. By automating key aspects of the production line, the manufacturer was able to streamline its operations, significantly reduce labor costs and increase its overall revenue. As a result, the company saw a 300% increase in retail product sales, avoided additional advertising spend and improved the overall performance of its packaging. This combination of automation and improved packaging design allowed the company to meet growing demand in both the US and Mexican markets.
Pharmaceutical manufacturers eliminate bottlenecks and increase productivity
An OTC drug manufacturer faced a bottleneck in its packaging line caused by manual bundling and shrink-wrapping processes. Despite investing in automating most of the production line, the manual labor required for bundling slowed productivity and resulted in inconsistent packaging quality. These inefficiencies resulted in higher labor costs and slower turnaround times.
SupplyOne introduced the Array Pack AP-25, an automated stacker and bander that seamlessly integrates into the manufacturer's existing packaging line. The introduction of the Array Pack automated the bundling process, eliminating the bottleneck and increasing the overall productivity of the line. The company saw a 25% increase in throughput productivity and reduced labor costs by half. In addition to increased efficiency, automation improved packaging consistency, resulting in happier customers. The manufacturer's ability to meet growing production demands was significantly improved by this automation solution, freeing up resources to focus on more strategic initiatives.
Automation offers more than just efficiency
These case studies illustrate how SupplyOne's packaging automation capabilities have transformed production lines and improved bottom lines across industries. By introducing state-of-the-art equipment and tailoring solutions to specific operational needs, SupplyOne helps manufacturers reduce costs, increase throughput and improve product quality.
For companies struggling with shortages, labor costs or inconsistent packaging, SupplyOne offers a path to more efficient and scalable operations through innovative automation solutions. Whether it’s redesigning a production workflow, integrating advanced equipment or eliminating manual processes, SupplyOne’s approach to packaging automation ensures its customers can focus on what matters most – growing their business.
Contact a SupplyOne packaging automation specialist today to learn how automation can revolutionize your production line.